Plastic Granulators: Recommended Models and How They Work
Plastic granulators, also known as plastic grinders or shredders, are an essential equipment for plastic recycling facilities and manufacturing plants. They efficiently grind plastic scraps, rejects, and waste into small, uniform granules or powders for reuse in new products or processes. Investing in a quality plastic granulator can help reduce plastic waste while creating new revenue streams.
JIANTAI is a leading manufacturer of industrial plastic granulators in China. Their heavy-duty granulators are engineered for efficiency, durability, and ease of use. Here are some of JIANTAI's recommended plastic granulator models and their key features:
JW300B Plastic Granulator
The JW300B is a belt-driven plastic granulator with a processing capacity of 300-500kg per hour. It uses a 11kw motor and integrated blade system to grind plastics up to 10mm thickness into small particles. Key features include:
Heavy-duty welded steel frame and soundproof design for safety and noise reduction.
Precision military forged screw with hardened blades for grinding efficiency.
Automatic reverse rotation to prevent material jamming.
Built-in air flow cycle system to reduce dust.
Touch screen control panel for easy operation monitoring.
Portable with wheels for flexibility.
This robust granulator provides industrial-grade grinding power in a compact footprint. It's an excellent choice for factory plastic recycling and reprocessing.
JW500B Plastic Granulator
For large-scale plastic grinding, the JW500B granulator has a processing capacity of 500-800kg per hour. It utilizes a 22kw motor and integrated razor-sharp blades to quickly grind even thick plastic pieces. Features include:
Heavy-duty welded steel casing and fully enclosed design.
Soundproofing materials reduce operational noise.
Advanced blade design prevents material jamming.
Automatic start, stop, and reverse modes for safety.
Industrial-grade precision screw for high grinding efficiency.
Touch screen control panel with memory function.
With its high throughput and durability, the JW500B granulator is ideal for plastic recycling plants, large injection molding factories, and other operations with substantial plastic waste for recycling.
JW1000B Plastic Granulator
The JW1000B granulator offers an exceptionally high grinding capacity of 800-1200kg per hour. It's equipped with a 37kw motor and integrated blade system capable of grinding extremely thick and hard plastics. The heavy-duty unit has features such as:
Reinforced welded steel frame with soundproof design.
Industrial forged screw and hardened blades for durability.
Automatic reverse mode to prevent jamming.
Air flow system reduces dust.
Touch screen control panel with diagnostics.
Optional automatic feeding for continuous use.
With its robust construction and ultra-high throughput, the JW1000B granulator is recommended for large-scale plastic recycling and reprocessing facilities.
JW1600B Plastic Granulator
The JW1600B is JIANTAI's heavy-duty granulator designed for the toughest plastic grinding jobs. Driven by a 45kw motor, it has an extremely high processing capacity of 1200-1800kg per hour. Key features include:
Heavy-duty welded steel frame and fully enclosed body.
Soundproof design maintains low operational noise.
Industrial forged screw and high-strength blades.
Reversing mode to prevent jamming.
Advanced touch screen control panel.
Optional automatic feeding and discharging.
With its ultra-powerful motor and throughput, the JW1600B makes short work of massive volumes of plastic waste. It's the ideal solution for large-scale recycling plants and factories with substantial plastic scrap to be recycled.
How JIANTAI Plastic Granulators Work
JIANTAI plastic granulators all utilize an integrated screw and blade cutting system to efficiently grind plastics. Here are the key steps:
Plastic scraps are fed into the granulator hopper manually or through an automated feeder.
The heavy-duty screw rotates at high speeds, drawing the plastic through internal razor-sharp blades.
The screw forces the plastic against the stationary blades, slicing the material into uniform particles.
The particles fall through a screen that filters properly sized granules. Oversize pieces are recirculated for further grinding.
An integrated blower generates negative pressure, pulling dust away while cooling the unit.
The finished plastic granules collect in a container or conveyor below for reuse.
JIANTAI granulators are precision engineered for smooth, jam-free operation and safety. The advanced screw and blade system delivers industrial grinding power, turning even the toughest plastic waste into reusable granules.
Benefits of JIANTAI Plastic Granulators
Investing in a JIANTAI plastic granulator offers many benefits:
High grinding efficiency and large throughput capacity.
Heavy-duty construction with industrial-grade components for longevity.
Precision screw and blades provide uniform pellet sizes.
Soundproofing minimizes noise pollution.
Portability allows flexible operation.
Advanced safety features like auto reverse prevent injuries.
Touch screen controls simplify operation and maintenance.
Serves as a profit center by recycling plastic waste into reusable materials.
With their combination of high performance, safety, and ease of use, JIANTAI granulators enable efficient and sustainable plastic recycling operations.
Applications of JIANTAI Plastic Granulators
JIANTAI plastic granulators are versatile units suitable for:
Plastic recycling facilities - Grind bottles, containers, film, pipes into pellets.
Injection molding plants - Reuse sprues, runners, defective parts.
Blow molding factories - Recycle flashings, trimmings, leftovers.
Film extrusion plants - Grind edge trims and scrap film into powders.
Pipe/profile extruders - Reprocess leftovers and offcuts into granules.
Electronic component manufacturers - Size reduce plastic e-waste for recycling.
Automotive industry - Shred bumpers, panels, interior scrap plastics.
Medical facilities - Destroy syringes, IV tubes, and containers safely.
Waste management firms - Grind rigid plastic items at material recovery facilities.
Hotels/restaurants - Shred plastic bottles, food containers, straws, etc.
The uniform plastic particles produced can be reused in manufacturing new products, safely disposed of, or sold to recyclers for additional revenue.
Choosing the Right JIANTAI Plastic Granulator
With JIANTAI's wide range of plastic granulator models, it's important to choose the right one for your specific needs:
Determine the types and quantities of plastic you need to grind. Measure thickness and hardness.
Calculate required throughput capacity in kg/hr based on your plastic waste volumes.
Select a granulator size that meets your capacity needs and has power to grind your plastics.
Consider noise limits, space constraints, and mobility needs.
Choose options like soundproofing, dust control, and automated in/out feeding.
Invest in a durable, high-quality unit built to last years, not just months.
The experienced engineers at JIANTAI can advise you on selecting the optimum plastic granulator configuration for your operational requirements and recycling goals.
Get Started with Plastic Recycling
JIANTAI plastic granulators offer a quality, cost-effective solution for grinding plastic waste and scrap into reusable material. Their heavy-duty construction and high performance provide long-lasting value.
Reduce your disposal costs, improve sustainability, and create new revenue streams by investing in a JIANTAI plastic granulator system today. Contact the company to select the ideal model and get your plastic recycling operation running efficiently.
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